Mica band heaters are a cost-effective option for industrial heating applications when compactness, light weight, durability, and simple installation in tight spaces are important. Mica band heaters are also known as low thermal mass resistance heaters. These units have an extremely high resistance that is achieved with a small amount of mica. This makes them great for industrial heating applications because they can be used in areas where there is little airflow or humidity to cause the heater to overheat and fail. Read on to learn about the most useful uses for mica band heaters in industrial settings.
Heating & Cooling Of Barrels
Some industries use barrels as large vessels for storing and shipping chemicals or other materials. Barrels can present some challenges when it comes to heating and cooling. Mica band heaters are a great solution to this problem as they can be wrapped around the barrel to evenly heat or cool the liquid inside. Mica band heaters are ideal for heating and cooling barrels because they can be bent and shaped to fit around the barrel to cover the entire surface. Barrels can have uneven surfaces and curved edges, which means traditional heating and cooling methods like immersion coils or plates cannot be used. Mica band heaters are able to be wrapped around the barrel to cover the entire surface and ensure even heating or cooling. Mica band heaters are able to be bent and shaped to fit around the barrel. This allows the heat to be distributed evenly across the entire barrel.
Heating & Cooling Of Extruder Nozzles
Extruders are used to mix, knead, or heat materials in a process known as extrusion. This process is used in industries like food, chemical, and pharmaceutical to produce materials like plastic, polymers, and other products. Extruders are often used with nozzles to control the rate of material flowing out of the extruder. As nozzles are often used in wet or humid environments, they are at risk of corrosion. Mica band heaters can be wrapped around the nozzle to heat the area and dry out the water. This prevents corrosion from occurring, which extends the life of the nozzle and improves the production quality of the extruder. Mica band heaters can also be used to cool the nozzle in between batches. This allows the extruder to be used for longer periods of time and at higher rates of production.
Heating Of Scraped-Heating Equipment
Scraped-heating equipment is used to heat materials like tar, asphalt, and other bitumen products. However, the high temperatures necessary to heat these materials can be difficult to achieve without damaging the equipment. Mica band heaters are able to be wrapped around the equipment to heat the surface of the material without damaging the equipment. Additionally, mica band heaters can be used to heat the inside of the equipment. This is often done with scraped-heating equipment that uses a convection or forced-air heating method. Mica band heaters are able to bend and wrap around the equipment to heat the surface and the inside of the equipment. They can be used in place of immersion coils or forced-air equipment as a less expensive and more efficient solution.
Other Uses For Mica Band Heaters In Industrial Processes
Mica band heaters are also used in a number of other processes like distillation, cooling of equipment, and production of polymers. Mica band heaters are often used in distillation processes to heat and evaporate a liquid. They can also be used to cool the distillation equipment. Mica band heaters can be wrapped around the surface of the equipment or placed inside the equipment to evenly heat or cool the materials. This allows the industrial process to be done more efficiently as mica band heaters are able to reach the exact temperature necessary. Mica band heaters can also be used to produce polymers. Polymers are often produced using an extrusion process. In this process, large mica band heaters are used to heat the materials.
Wrapping Up: The Most Useful Uses For Mica Band Heaters
Mica band heaters are one of the most reliable and inexpensive methods for heating a fluid within an industrial process. When it comes to finding the best way to heat a fluid for a particular process, mica band heaters can often be the most effective and cost-effective solution.